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Discussion Starter #1
It's the small cover that goes over the starter gears. For some odd reason I just cant get the cover to go flush with the main case. Top part of cover is flush but bottom half sticks out about a 1/8" inch. Any idea what is holding the cover up? I know it is not the gears because I tried putting the cover on with just the metal pegs that the gears go on and it still won't line up right. Only thing I can think of is somehow the starter was tweaked out of place and maybe I need to loosen it?
 

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double check the pin that holds the gear, take the gear off and make sure its seating properly in the stator case and the cover.
 

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Discussion Starter #3
Found out that the starter o-ring wasn't seated 100% into the outer engine case so the starter shaft and gear wasn't perfectly straight. Thanks for the help tho
 
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