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Discussion Starter · #1 ·
hey i have a 04 yfz450 that i bought running but not running correctly.

took it apart and jetted the carb to spec and shimmed the valves to spec. after trying to start the starter burnt out (was on its way out). i replaced the starter and battery and now I’m just getting a click to the solenoid. i replaced the solenoid still clicks. got another new starter. still clicks. i swapped the relay with one off my big bear (the same i thought) and it didn’t click so i put the original one back in. i took the starter off (still wired) and still clicks.

the engine turns over and the starter turns when directly powered. i stripped the harness hoping to find something but couldn’t find anything. any ideas on how to fix my headache?
 
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